Strut Channel Roll Forming Machine Strut Channel Roll Forming Machine

Strut Channel Roll Forming Machine

Details
Profile drawings
Optional configuration
Installation during COVID-19
Description

Strut channel roll forming machine has two main application: One is also called like seismic support roll forming machine or seismic channel roll forming machine,  its product is used to mount, brace, support, and connect lightweight structural loads in building construction. Other is called solar rack roll forming machine or photovoltaic (PV) rack roll forming mahcine, its product is used in PV support bracket. Our strut channel roll forming machine is suitable to produce strut channels with 12 gauge ( 2.6mm )  or 14 gauge ( 1.9mm )  thick sheet metal  ( normally range 2-2.5mm ), raw material could be Hot-rolled and cold rolled steel,  Hot-dip galvanized sheet,  Pre-Galvanized Steel, Mill ( Plain/Black ) Steel,  Aluminum,  Stainless Steel etc.  And according to slot type, our machine could produce solid channel,  slotted channel,  half slotted channel,  long slotted channel,  punched channel,  punched and slotted channel etc.


Strut channel is used to mount, brace, support, and connect lightweight structural loads in building construction. These include pipes, electrical and data wire, mechanical systems such as ventilation, air conditioning, and other mechanical systems.

The material used to form the channel is typically 12 gauge or 14 gauge thick sheet metal.


According to slot type, we have many different types of strut channels:


Solid channel has no holes predrilled, and must either be drilled on site or mounted in another fashion.

Punched channel has round holes, large enough for 5/8 inch threaded steel rod or bolts, punched in the top of the channel at regular 1 7/8 inch centers.

Half-slot channel has short, rounded end rectangular slots punched out on 2 inch centers. Slot channel has longer slots on 4 inch centers.

In addition, shapes are manufactured with two lengths of channel welded together back to back, side to side or three or four welded together in various patterns, to form stronger structural elements.


Application
Solid Type
Reforced and teeth type
Real Case

Machine details:

Our Roll Fomring Machine's working thickness can be 1.5-2.5mm. The Max. working speed can be 25m/min-40m/min. We adopt gearbox driving system to keep our machine work with high speed and prolong the service life.

Flow chart:

5T Manual decoiler-Servo Feeder-Punching press-Roll forming machine-Saw cut-Out table

We have experience of exporting our strut channel roll formers to Pakistan, Mexico, Peru, Argentina, Macedonia and Malaysia etc.

Linbay roll forming machine  could produce 3-5 sizes (eg: 41x27, 41x41, 41x62) in one machine, the working speed can reach 20m/min, if you want a higher speed like 40m/min, we give you a solution with rotary punch system, which punch speed is up to 50m/min.


Linbay make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need. Whichever line you choose, the quality of Linbay Machinery will ensure you obtain perfectly functional profiles.
Technical Specification

Steel Strut& Rail roll forming machine

No.

Item

Specification

Optional

1

Suitable material

Type:Galvanized Coil, PPGI, Carbon steel Coil


Thickness(mm):1.5-2.5

Yield strength: 250 - 550MPa

Tensil stress( Mpa):G350Mpa-G550Mpa

2

Nominal forming speed(m/min)

10-20

Or according to your requirement

3

Forming station

18-20

According to your profile

4

Decoiler

Manual decoiler

Hydraulic decoiler or double head decoiler

5

Main machine motor

Sino-German Brand

Siemens

6

PLC brand

Panasonic

Siemens

7

Inverter brand

Yaskawa


8

Driving system

Gearbox drive

Chain drive

9

Rollers’ materail

Steel #45

GCr15

10

Station structure

Torri stand structure

Forged Iron station
Or Wall panel structure

11

Punching system

Hydraulic punching station

Punching press

12

Cutting system

Post-cutting

Pre-cutting

13

Power supply requirement

380V 50Hz 3PH

Or according to your requirement

14

Machine color

Industrial blue

Or according to your requirement

How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
Q&A

1. Q: What kinds of experience do you have in producing strut channel roll forming machine?

A: We have experience of exporting our strut channel roll formers to Pakistan, Mexico, Peru and Malaysia etc. We have produced solid channels, slotted channels, punched channels, standard channels etc. We are confident to solve your strut channel problem.


2. Q: How many sizes can be made in one machine?

A: One machine could produce one same width with different heights like 41x21, 41x41, 41x62, 41x82 or 27x18, 27x30.


3. Q: What is delivery time of strut channel machine?

A: 80 days to 100 days depends on your drawing.


4. Q: What is your machine speed?

A: Machine’s working speed depends on drawing specially punch drawing. Normally forming speed is around 20m/min. if you want a higher speed like 40m/min, we give you a solution with rotary punch system, which punch speed is up to 50m/min.


5. Q: How could you control your machine’s precision and quality?

A: Our secret to producing such precision is that our factory has its own production line, from punching moulds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.


6. Q: What is your after-sales service system?

A: We don’t hesitate to give you a two-years warranty period for whole lines, five years for motor: If there will be any quality problems caused by non-human factors, we will handle it immediately for you and we will be ready for you 7X24H. One purchase, lifetime care for you.

More Pictures
Strut Channel 41X21
Strut Channel 41X41
Strut Channel 41X52
  • Others
    • scrap collector
    • pasting
    • mould change
    • guiding head
    • Cooling system
  • Out table
    • non-powered
    • auto stacker
  • Cutting
    • saw cutting
    • flying shear
  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
  • Stands
    • wall panel stands
    • torri stands
    • forged iron stands
    • wall panel for Cpurlin
  • Punching
    • hydraulic punching station
    • punching press
    • roller punching
  • Feeding
    • leveling
    • servo feeding
  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
How does LINBAY MACHINERY make installation during COVID-19?
The installation of roll forming machine during COVID-19 is for free!
Hereby LINBAY will explain how we do the installation of our roll forming machine.

First, we adjust the machine in our plant, we will ask which size you are going to produce first, we put the machine in the size it is going to produce and adjust all the correct parameters before the shipment, so you do not need to change anything when you got this machine.

Second when we disassemble the machine for debug, we take videos so that you know how to connect them. Each machine has its video. In the video, it will show how to connect the cables and tubes, put the oils, put together the physical structures etc ...

Here is an example of that video: https://youtu.be/p4EdBkqgPVo

Third, when you receive the equipment, you will have a wahtsapp or wechat group, our engineer (He speaks English and Russian) and I (I speak English and Spanish) will be in the group to support you in any doubt.

Fourth, we send you a manual in English or Spanish so that you understand all the meanings of the buttons and how to start the machine.

We have a case that my client from Vietnam received his machine on November 25, and put it on brand at night, and started producing on November 26. And besides this, we have achieved many successes in installing more complicated machines. There is no problem with the installation of your machine. LINBAY offers the best quality and the best service for our clients, especially in this situation. You don't have to wait until the COVID pass. You can produce the profiles right away with our machines.
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